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                  Xinxiang kabaddi line Feed Machinery Manufacturing Co.Ltd
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                                                                                  Homekabaddi meaning

                                                                                1. 2019-08-26

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                                                                                      kabaddi result equipment

                                                                                        kabaddi result equipment kabaddi result processing technology has been used in food industry for more than 100 years, but it was used in feed processing industry in 1950s. At the beginning, it is mainly used for processing pet feed, pretreatment of animal feed and raw materials to improve the digestibility and palatability, and production of urea for ruminant protein supplement. In the 1980s, extrusion technology became the fastest developing new feed processing technology in foreign countries. It has incomparable advantages over traditional processing methods in special feed, aquatic feed, early weaning piglet feed and feed resource development. In recent years, due to the development of extrusion processing technology and the improvement of processing technology, the price of extruder has decreased, and the further research on the physicochemical properties and nutritional value of feed by extrusion technology, the application of extruder in feed industry has been further promoted. Basic knowledge of extrusion processing First. Characteristics of extrusion processing kabaddi result processing mainly has the following advantages: 1.It can work out different density products, meet the needs of different breeding objects. According to the density requirement of the product, the structure, parameters and operation of the extruder can be changed. 2.It can be manufactured in different shapes and sizes. The shape and size of the product are controlled according to the structure, shape and size of

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                                                                                          1. 2019-08-16


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                                                                                                Screener Granule grading screen is the last working procedure of granule making section and also the guarantee measure of granule finished product quality. In the process of pelleting and crushing, a certain amount of unqualified small particles and powders will be produced. Grading screen is to screen out unqualified small particles and powder, and then sent to the pellet mill re-pelleting. Send the granule with the size larger than the qualified product back to the pellet crumbler to be broken again, and send the qualified product to the packaging. Selection principle Screening is the use of mesh holes to the material is divided into two parts, where larger than the size of the screen hole can`t be through the screen hole is called on the screen. Less than the size of the screen through the screen hole is called under the screen. The grading screen should be matched with the screen mesh or screen plate according to the particle size requirement of screening materials. If 2~3 layers of screens are installed on a sieve body, 3~4 kinds of materials with different particle sizes can be separated. Classification of grading screens. There are two kinds of vibrating screen and rotary screen commonly used in grading screen. The structure of vibrating classifier is simple and the manufacturing cost is low. It is directly driven by one or two vibrating classifier. Some small feed processing units that do not match the pellet crumbler can be installed directly under the cooler.

                                                                                                • 2019-08-08

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                                                                                                    Pellet crumbler

                                                                                                      Pellet crumbler Different livestock and poultry in different growth period, the size of the pellet feed requirements are different. For example, chicks need a smaller pellet feed. If the use of small aperture die directly to produce small pellet feed, it will make the production of low, high power consumption. Pellet crumbler is a special equipment for breaking large granule feed into small granule feed. Adopting the method of first pressing large particles and then crushing them into small particles with the pellet crumbler can increase the output and double, and can greatly reduce the power consumption, improve the production efficiency of the whole process. The working principle of the pellet crumbler. The working principle of a pellet crumblerr is similar to that of a flour mill. It uses a pair of rollers with different rotational speeds for relative rotation. When the particles are cooled and enter the two rollers of the pellet crumbler, the production of particles is broken by the differential motion of the two rollers and the shearing and squeezing effect of the saw-tooth groove on the particles. The required particle size can be obtained by adjusting the distance between the two rollers. If it is not necessary to break, the pellet can pass through the bypass through the valve, and at the same time touch the travel switch to make the motor power off and stop.

                                                                                                      • 2019-07-24

                                                                                                        • Counter-flow cooler

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                                                                                                            Counter-flow cooler is the most widely used in feed processing plants. It is composed of impeller feeder (closed air action), top cover, outlet pipe, cone shaped feeder, shell, upper and lower material level device, discharge mechanism, frame and outlet hopper, etc. In the process of cooling, the particles enter the cooler through the feeder (air breaker) and evenly scatter in the cooler through the rhomboidal disperser. The cooler is equipped with upper and lower material level device. At the beginning, the particle material gradually accumulates. When the particle material touches the upper material level device, the discharging mechanism begins to discharge the material. The discharging mechanism will stop working when the particle material drops to the lower level. The discharge time can also be controlled by installing a feed level indicator and a time relay. Fan is always working, particles from the top down gradually discharged, cold air from the bottom up through the material layer, the particles for cooling. Material and air flow in the opposite direction, so called counter-flow cooler. Because this kind of working mode is that the cold air contacts with the colder particles, while the high-temperature particles contact with the hotter air, avoiding the sudden cooling phenomenon caused by the direct contact between the cold air and the hot material, thus preventing the possibility of cracks on the surface of particles. This kind of cooler has large air inlet area, easy to adjust air volume and cooling time, and good cooling effect. But this cooler is not suitable for cooling powders. The discharge mechanism of counter-flow cooler has two forms: push and pull type (also known as reciprocat

                                                                                                                1. 2019-07-20

                                                                                                                    1. Cooling is mainly with the cold air to the high temperature of granule feedstuff for cooling, at the same time, and reducing the effect of moisture. The pellet feed produced from the pelletizer can be as hot as 70~90°C, and the moisture content can reach 14~17%. If it is not cooled, the product will not be preserved. After cooling treatment, the feed temperature will drop to nearly room temperature, generally no higher than room temperature 3~5°C, moisture can also meet the national storage standards required by the safe water. Generally, it is not greater than 12.5% in the south and 14% in the north. After cooling, the granules can increase the hardness, prevent mildew and facilitate the transportation and storage of the granules. First. Classification of coolers. According to the different forms of the cooler can be divided into fluidized bed, vibration fluidized bed, drum cooler, horizontal cooler and vertical cooler and other types. Fluidized bed and vibrating fluidized bed have simple structure and are generally used in places with low yield and small cooling range. The drum cooler can be used to cool all kinds of materials, including powder, granule and expanded granule. There are two main types of coolers in the pelletizing section: horizontal and vertical. Horizontal cooler covers a large area, but the height is low, using caterpillar structure. If hot air is used, it becomes a dryer (dry for wet puffed particles). Vertical cooler covers a small area, but it's very high, and it's very easy to take advantage of the height of the plant. Vertical coolers are classified as tower and counter-flow. Since counter-flow is more reasonable in principle of operation, it is now completely replaced b

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                                                                                                                        1. 2019-07-15

                                                                                                                          1. Inspection of pellet feed quality
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                                                                                                                            The inspection of pellet feed quality mainly includes: forming rate, pulverization rate (durability), hardness, stability in water (it is required for aquatic feed). In addition, there is a certain requirement for the appearance of the quality of the pellet feed. 1. Forming rate. The forming rate is the proportion of the particle amount and the total amount of the powder after it is pressed. It is a measure of feed formula, quenched and tempered, powder particle size, pressure model etc. comprehensive performance of an index. At the time of the test, we screened the size of a sieve with a diameter of 0.8 times the diameter of the sieve. Generally, the forming rate is required to reach above 95%. If it fails to reach this standard, the reason must be found out for improvement. 2. Pulverization rate (durability). The pulverization rate (durability) indicates the solidity of the particles and their ability to withstand various handling and handling processes without being damaged. During the test, the pulverization rate was measured by a tester (chamber method). To get the sample of 500 grams passing through the sieve, the sample is in the box, spinning at 50 revolutions per minute for ten minutes, then pouring the sample over the weight, and the powder should be less than 5% qualified. 3. Hardness. Hardness is the ability of a particle to withstand stress
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                                                                                                                          4. 2019-07-11

                                                                                                                          5. Factors affecting particle quality

                                                                                                                            There are many factors affecting particle quality, mainly including the following five aspects: 1. Formulation. The effect of the formulation is most likely to be about 40%. Some raw materials are easy to be made into particles, and some raw materials are not easy to be made into particles, so formula is crucial to particle quality. However, the cost of raw materials accounts for about 80% of the total cost, so the decision of formula is closely related to the price of feed. The addition of oil in the powder can increase the output and reduce the power consumption, but the proportion of the addition cannot exceed 3% in general, otherwise the particles will be too loose or not easy to form particles. 2. Powder particle size The influence of particle size is about 20%. The power particle size of the powder or the inclusion of other large raw materials has a bad effect on the granulation efficiency and quality. It is generally recommended that the ideal particle size distribution of livestock and poultry feed is as follows: Above 3mm -------- -- not more than 1%. (less is better) Above 2mm -------- -- not more than 5%. Above 1mm -------- about 20%.

                                                                                                                              1. 2019-06-26

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                                                                                                                                        Conditioning Of Feed Powder
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                                                                                                                                          Conditioning is the wet heat treatment of feed powder (add a certain amount of steam) to make part of the starch gelatinization (because water and temperature are not enough, so only a small part can gelatinization), protein denaturation, material softening, in order to improve the efficiency of the pelletizer and pellet feed quality. It can improve the stability, palatability and digestibility of feed. Starch gelatinization has three conditions: temperature, moisture and time. The gelatinization temperature of grain is generally above 80 degrees Celsius. Too low moisture content is not conducive to gelatinization. Increasing pressure can shorten the gelatinization time. Conditioning and feed of granulating when high temperature can kill the harmful bacteria such as e. coli, salmonella, can improve the storage performance of the product and is beneficial to the health of the animals. During conditioning, the added amount of steam is generally in the range of 3~5%, (the moisture of powder is generally in the range of 12~14%, and about 17% after adding steam). Too much water will make the material thin and unable to bear pressure. According to the time experience has shown that using should be saturated steam, the steam temperature is high, it less water. With saturated steam conditioning, the temperature can be increased by 11 degrees for each 1 % moisture increase in the powder. Since saturated steam is a superheated dry steam, contains less moisture, has a great amount of latent heat. When the water vapor of 100 degrees changes into hot water of 100 degrees, the latent heat released is 2258.2 kJ/kg, which can help the material raise the temperature of the material. Generally, the conditioning time of powder in a single-layer modulator is about 12~20 seconds. Increasing the length and number of layers of the modulator or using a double-axis differential quencher can extend the modulation time and improve t

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                                                                                                                                            1. 2019-06-22

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                                                                                                                                                  Ring Die And Pressure Roller

                                                                                                                                                2. 1.Ring die (1)Materials and processing Ring dies are generally made of carburized steel, alloy steel and stainless steel. Some feed ingredients will precipitate free fatty acids under the action of heat and moisture, which will lead to corrosion of steel and corrosion without the use of stainless steel ring die. Regardless of material, the ring die bore increases progressively wear during use. Ring die processing first will be forged into rough steel, normalizing treatment in the window processing, and then processing die hole with a special drill, and then carburizing or vacuum quenching treatment. (2)The aperture ratio of die hole The ratio of the diameter of a die hole to the depth (length) of the die hole is called the aperture ratio. For ring die with a certain thickness, the larger of aperture, the smaller aperture ratio, the material in the die hole is easy to be extruded, but high productivity, this particle is loose. On the other hand, the larger of aperture ratio, the lower of productivity, the tenacity, the strength. In order to obtain better pelleting performance and keep the quantity and quality in the most reasonable state, different feed granules have different aperture ratio requirements. 2.Roller Pressure rollers are used to squeeze materials. In order to increase the frictional force of the outer surface of the roller, different shapes are machined in the surface, such as : drilling , without the head of groove shape, the head of the groove shape or the surfacing of t

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                                                                                                                                                  1. 2019-06-18

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